Using solar energy to evaporate and purify water

Advancements in thermo-adaptive systems

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Tam

Michael Tam
Department of Chemical Engineering

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Yi Wang

Yi Wang
Department of Chemical Engineering

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Introduction

Freshwater scarcity is a concern in many parts of the world necessitating the development of effective water collection and purification technologies. Interfacial solar-driven evaporation has emerged as a sustainable method for producing clean water using solar energy. Recent advancements in solar evaporators include the development of materials with high photothermal efficiency and system improvements such as the rational design of water channels, effective water supply control and the implementation of multistage evaporation processes.

Scaling solar evaporators for seawater treatment has encountered challenges, primarily due to salt fouling. Current systems are also hindered by rigid structural designs and passive operational cycles, impeding their capacity for sustained, autonomous operation. This paper discusses the development and testing of a bilayer-structured solar evaporator (SDWE) with a dynamic water-thermal controlling system that autonomously shifts between efficient thin water evaporation and salt washing.

Methodology

The SDWEsÌýin this study were fabricated using a nickel foam substrate and two key components – an upper interfacial polydopamine (PDA) nanosphere-assembled layer and a bottom thermo-responsive sporopollenin-engineered layer (PNm-g-SEC) – with the upperÌýlayer acting as a photothermal interface and the lower layer acting as a switchable gating layer. The bilayer structure was designed to synergistically enhance solar water generation by balancing trade-offs between the water transport rate and light-to-heat energy consumption during the evaporation process. Importantly, the switch-like mechanism added the ability to autonomously shift to bulk water self-washing when surface temperatures were influenced by pollutants or the natural day-night cycle (Figures 1 and 2).

 Bilayer-structured solar evaporator principles

Figure 1: Bilayer-structured solar evaporator principles

Water transport occurs along the larger pores within the nickel foam at low temperature (right), while thin water transport takes place along the intineÌýPDAÌýlayer at high temperature (left), driven by the thermodynamic modulation induced by the water gating layer ofÌýPNm-g-SEC.

 Bilayer-structured solar evaporator design

Figure 2: Bilayer-structured solar evaporator design
aÌýSchematic of the fabrication procedure.ÌýbÌýThe porous structure of foam skeleton.ÌýcÌýp-PDAÌýnanospheres, SEM images of water transport gating layerÌýdÌýThe skeleton decorated withÌýPNm-g-SECÌýmicroparticles.ÌýeÌýThe interaction betweenÌýPNm-g-SECÌýmicroparticles andÌýPDAÌýlayer.

Outcomes

Using confocal laser microscopy and micro-computed tomography (micro-CT), experiments were conducted with the fabricated SDWEs to test solar water evaporation rates and efficiency and to characterize particle morphology, surface topography, thermodynamics, surface wettability and liquid transport. Figure 3 shows that SDWE solar water evaporation was more efficient than pure water evaporation withoutÌýSDWEs under identical illumination conditions as the structure produced a steady supply of thin water layers that enhanced evaporation by minimizing latent heat at high temperatures.

 Solar evaporation performance and thermal localization of SDWEs

Figure 3: Solar evaporation performance and thermal localization ofÌýSDWEs
a
ÌýMass change of water over time of theÌýSDWEsÌýunder one sun solar illumination.ÌýbÌýUV-vis-NIR diffuse reflection spectra of theÌýPDA-coatedÌýNiFÌýcÌýTemperature variations inÌýp-SDWEÌýcompared to the reference sampleÌýp-DFÌýwithÌýzÌýdenoting distance from the top water surface.ÌýdÌýTemperature gradient ofÌýSDWEs characterized by infrared thermal images under one sun solar irradiation.

Microscale flow dynamics were used to investigate the temperature-responsive, switchable water transport and demonstrated the ability of SDWEs to regulate the continuous water supply rate essential for maintaining efficient vapor generation despite factors such as the topography or water affinity of the channel.

To assess water transport on a macroscale, real-world conditions were simulated by characterizing the supply of a thin water layer during vapor generation and the bulk water backflow during salt washing. Observations confirmed that the thin water layer was capable of being transported and continuously supplied along the intineÌýPDAÌýwater transport microchannel under solar illumination. The autonomous salt washing mechanism was investigated by simulating operational conditions when light was obstructed by salt accumulation or during periods of darkness. Salt accumulation triggered a self-washing phase where the collection rate significantly decreased during the bulk water backflow process before resuming high-efficiency evaporation using solar energy throughout the day. These observations confirmed the performance of the SDWE’s dynamic water and thermal controlling system inÌýenhancing water evaporation rates and ensuring stable, long-term operation (Figure 4).

 Salt dissolving and backflow of p-SDWE

Figure 4: Salt dissolving and backflow ofÌýp-SDWE
a
ÌýExperimental setup, Temperature distribution traced by IR Camera and top view digital images of the evaporation surface:Ìýb1ÌýandÌýb2ÌýSalt crystallization.Ìýc1ÌýandÌýc2ÌýSalt dissolution after simulator light deactivation,Ìýd1ÌýandÌýd2ÌýSalt dissolution after 20 min.Ìýe1ÌýandÌýe2ÌýSalt dissolution after 30 min.Ìýf1ÌýandÌýf2ÌýSalt dissolution after 40 min.ÌýgÌýOperational regime varying the collection rate during one cycle ofÌýp-SDWE.ÌýhÌýLong-term cycling performance using 10 wt% simulated seawater.

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To further evaluate long-term water generation performance, the continuous solar evaporation performance of theÌýSDWEÌýwas tested in a standard testing chamber for 6 h under one sun irradiation. The evaporation rate remained constant, and the water generation rate increased and remained constant with similar deposition and drainage characteristics to short-term tests. Continuous solar desalination performance was evaluated using simulated seawater. Observations showed the average evaporation rate for seawater remained high and after a single cycle of self-adaptive salt washing, evaporation rates were restored to original levels. After the solar desalination, the salinities of different simulated seawater samples decreased to below WHO and EPA drinking water standards and concentrations of Na+, Mg2+, Ca2+ and K+Ìýwere reduced by orders of magnitude. To demonstrate the possibility of continuous water generation, an outdoor experiment using the homemade solar evaporator system was conducted at the University of À¶Ý®ÊÓÆµ campus where comparable water evaporation and purification rates were achieved (Figure 5).

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 Solar evaporation performance in an outdoor environment

Figure 5: Solar evaporation performance in an outdoor environment
a
ÌýSchematic of solar-driven water evaporation.ÌýbÌýEvaporation rate and efficiency generated byÌýSDWEs.ÌýcÌýMass change ofÌýp-SDWEÌýas a function of time for the evaporation of DI water under one sun illumination.ÌýdÌýPrototype solar water purification.ÌýeÌýAmount of purified water during 12 h of outdoor solar desalination.ÌýfÌýIllustration of condenser applied inÌýSDWEÌýsystem with omniphobic liquid-like coating.ÌýgÌýDroplet movement during evaporation process observed on the condenser’s surface by microscope.

Conclusions

The study successfully fabricatedÌýSDWEs with a bilayer structure that enabled continuous thin water supply and efficient thermal energy management. Taking advantage of the thermo-responsive layer, the water transport channel was switchable to allow for the passage of thin water within the inner microchannel. This water gating mechanism gave the evaporator high solar-vapor conversion performance due to the thin water requiring low latent heat during evaporation compared to bulk water. Additionally, the system initiated a self-cleaning process through bulk water convection when temperature drops due to salt accumulation, thus maintaining increased evaporation efficiency.ÌýTheÌýSDWEÌýalso demonstrated its potential in solar-driven seawater desalination, contaminated water purification and heavy metal ions removal.

Study findings provide fundamental understanding to the water transport and phase transition at the evaporated interface, offering opportunities for the advancement of solar evaporator design. The study suggests that this dynamic water transport mechanism surpasses traditional day-night cycles, offering inherent thermal adaptability for continuous, high-efficiency evaporation and may offer a cost-effective solution in enhancing the performance of solar-driven water generation on a practical and large scale.

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Wang, Y., Zhao, W., Lee, Y., Li, Y., Wang, Z., Tam, K. C. Thermo-adaptive interfacial solar evaporation enhanced by dynamic water gating. Nature Communications. July 2024.


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